Summary:

• Vehicle Exterior Systems Engineer to support a high-impact engineering program focused on the development, validation, and production maturation of vehicle exterior systems.
• This role requires strong system-level ownership, hands-on involvement in prototype validation, and deep expertise in root cause analysis (RCA) for launch-related issues.
• The engineer will drive exterior system components from early prototyping (off tool) through full production readiness, ensuring alignment with performance, quality, cost, and timing targets.

High Priority:

• Exterior Systems Launch Issue & RCA Report
• Comprehensive RCA documentation for open launch issues
• Data-backed engineering analysis and validation
• Interim containment plans and permanent corrective actions
• Updates maintained within issue tracking systems

Production Maturation & Final Release Package

• Performance reports for off-tool and prototype parts
• Manufacturing trial results and plant build feedback
• Functional verification of exterior systems
• Feasibility validation of proposed solutions

Medium Priority:

Prototype & Trial Validation Package

• Cross-functional alignment documentation
• Validation against production quality and cost targets

Supplier & Manufacturing Feasibility Assessment

• Final engineering release documentation
• Incorporation of all launch-driven design changes
• Completion of production part signoffs
• Confirmation that systems meet vehicle performance and manufacturing objectives

Responsibilities:

• Own system-level engineering of complete vehicle exterior assemblies from prototype through production release
• Lead and execute root cause analysis (RCA) for launch issues using data-driven and first principles engineering methodologies
• Track and manage open launch issues, including defining next steps, containment actions, and permanent corrective solutions
• Collaborate cross-functionally with suppliers and manufacturing teams to validate feasibility of engineering solutions through prototypes and plant trials
• Support prototyping, testing, and validation activities for exterior systems
• Ensure engineering solutions meet manufacturability, quality, and cost targets • Drive engineering documentation and release processes through final production readiness

Required Qualifications:

• Bachelor’s degree in mechanical engineering or related field
• 7+ years of experience in preferably in exterior systems
• Strong experience with root cause analysis (RCA) and problem-solving methodologies (e.g., 8D, Fishbone, DFMEA)
• Experience supporting vehicle launch and production environments
• Knowledge of prototype development, validation testing, and manufacturing processes
• Ability to work cross-functionally with suppliers and plant teams Preferred Qualifications:
• Experience with OEM programs
• Familiarity with issue tracking and release systems (TeamCenter, Jira, etc.)
• Understanding of automotive exterior materials, fit & finish, and environmental requirements