Job Summary

The Manufacturing Equipment Technician's primary responsibility is troubleshooting, repairing, and maintaining manufacturing equipment and ensuring Preventative Maintenance (PM) is completed. The technician also maintains related maintenance documentation and supports equipment commissioning and coordination with internal teams and external service providers.

Responsibilities

• Coordinate the receipt of newly procured equipment and machining centers.
• Troubleshoot, diagnose, and repair all electrical, mechanical, hydraulic, and pneumatic components of various types of machine tools, including CNC and conventional machines, part washers, air benches, welders, recyclers and other production equipment.
• Ensure compliance with safety and environmental regulations, and follow company protocols for lockout/tagout (LOTO) and hazardous materials handling.
• Maintain and update maintenance logs and documentation for all active manufacturing machinery, including troubleshooting findings, completed PM actions, any failures, or repairs that occur.
• Perform critical lifts and rigging operations in accordance with applicable safety requirements and procedures.
• Support spare parts inventory management by identifying critical spares and ensuring adequate stock levels.
• Use machine tool manuals, technical documents, and internal and vendor resources to research machine issues.
• Identify and replace parts as necessary.
• Perform testing and commissioning as needed.
• Coordinate with external suppliers and maintenance companies to ensure timely and accurate completion of work.
• Partner with internal Kairos Power teams (Facilities, Construction, EHS, etc.) to support building improvement projects that directly impact manufacturing operations.
• In conjunction with the production team, will support continuous improvement of PM instructions and schedules to help prevent equipment failures.
• Perform manufacturing operations using 3- & 5-Axis CNC Milling, CNC lathe work, welding equipment, and hand tools.
• Support large assembly projects in collaboration with other team members.
• Support general facilities maintenance related to manufacturing areas and equipment.
• Other duties as assigned.

Qualifications

• High school diploma or general education degree (GED) and five years of experience and/or training in industrial equipment maintenance, machine tool repair, manufacturing equipment maintenance, or a related field; or equivalent combination of education and experience
• Experience operating and/or programming manual, semi-automated, or automated tools and machines (lathes, mills, grinders etc.)
• Experience with CNC controls and PLC troubleshooting and repairs
• Demonstrated proficiency in industrial mechanical, pneumatic, hydraulic and electrical aptitude and repair
• Experience in production/manufacturing environment desirable

Knowledge, Skills & Abilities

• Ability to read parts manuals, electrical and mechanical schematics, assembly instructions and troubleshooting guides
• Expert in rigging and critical lifts
• Ability to write routine reports and correspondence
• Mechanically inclined, able to work with a large variety of hand tools and power tools, operate a Forklift
• Advanced knowledge of CNC machine systems and operation
• Advanced knowledge of and experience with electrical test equipment, electrical, hydraulic and mechanical systems
• Advanced knowledge of industrial electrical systems and experience using electrical test equipment to troubleshoot and diagnose manufacturing equipment.

Physical Demands

• Remaining in a stationary position, often standing, or sitting for prolonged periods
• Moving about to accomplish tasks or moving from one worksite to another
• Moving self in different positions to accomplish tasks in various environments including tight and confined spaces
• Ascending or descending ladders, stairs, scaffolding, ramps, scissor lifts, articulated boom lifts and the like
• Setting up and transferring temporary structures (e.g. scaffolding, ladders)
• Adjusting, moving, transporting, installing, positioning, or removing objects up to 25 pounds in all directions
• Communicating with others to exchange information
• Operating motor vehicles, heavy equipment or machinery
• Use hand tools
• Repetitive assembly operations of manufacturing test fixtures and test setups in collaboration with engineering and manufacturing teams 

Environmental Conditions

• Noisy environments
• Low Temperatures
• High Temperatures
• Odors or fumes from chemicals or chemical reactions
• Assessing the accuracy, neatness and thoroughness of the work assigned
• High-concentration, demanding and fast-paced
• Elevated heights
• Manufacturing/Industrial Environment

Safety and PPE

• Reading and interpreting hazardous warning signs
• Manipulating, cleaning and disposal of hazardous materials
• Reporting issues with equipment or unsafe conditions
• Color identification: detecting, distinguishing, recognizing and identifying colors
• Wearing proper personal protective equipment (PPE), which may include respiratory protection, face protection, gloves, safety footwear, and other PPE as required

Travel

• Some travel may be required (10-20%)

Certification

• Ability to obtain and maintain forklift and boom lift certifications

Additional Requirements

• Regularly requires overtime
• Regularly requires working weekends
• Regularly requires schedule flexibility
• Occasionally requires non-standard work-week hours
• Occasionally requires working 2nd shift, beginning at 4:30pm local time
• Occasionally requires extended hours to support launch and critical project timelines

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